The 801940900 Snap-On Cable Ties (Black) are genuine XCMG fasteners designed for professional wire harnessing on GR series motor graders. These high-quality black nylon cable ties provide reliable bundling in engine compartments, under-cab areas, and along chassis frames. The 801940900 black cable ties are manufactured from UV-stabilized nylon 6/6 with a heat-stabilized formulation, offering excellent resistance to oil, diesel, and temperature extremes. Used as original equipment on XCMG GR2003, GR215, GR300, and GR350 graders, these ties directly replace broken or missing fasteners, preventing wire chafing, vibration damage, and electrical shorts. The black color provides a professional appearance and blends with dark engine bay components.
The 801940900 Snap-On Cable Ties feature a self-locking ratchet mechanism with a low-profile head that prevents snagging. The ties are rated for continuous use from -40°C to +85°C, with a tensile strength of 22 kg (50 lbs) for the medium size. The smooth, rounded edges protect wire insulation. Replacing brittle or missing cable ties with genuine 801940900 parts restores proper harness retention, reducing the risk of intermittent electrical faults. Each tie is UL 94V-2 rated for flame retardancy, essential for engine compartment safety.
Every 801940900 cable tie is lot-coded for traceability and comes in a resealable bag with the XCMG part number label. The pack includes 100 pieces of three different lengths: 40 small (100×2.5 mm), 40 medium (200×3.6 mm), and 20 large (300×4.8 mm). The black color offers UV resistance and a professional finish. Keep a bag in every service truck for quick repairs.
| Parameter | Specification |
|---|---|
| OEM Number | 801940900 |
| Product Name | Snap-On Cable Ties (Black Nylon Zip Ties) |
| Brand | XCMG (Genuine OEM) |
| Material | Nylon 6/6, UV-stabilized, heat-stabilized, black pigment |
| Flammability Rating | UL 94V-2 |
| Operating Temperature | -40°C to +85°C (continuous), +110°C intermittent |
| Small Size (L×W) | 100 mm × 2.5 mm, tensile 18 kg (40 lbs), 40 pcs |
| Medium Size (L×W) | 200 mm × 3.6 mm, tensile 22 kg (50 lbs), 40 pcs |
| Large Size (L×W) | 300 mm × 4.8 mm, tensile 35 kg (77 lbs), 20 pcs |
| Bundle Diameter Range | Small: 3-22 mm, Medium: 5-50 mm, Large: 8-76 mm |
| Locking Type | Self-locking ratchet, low-profile head |
| Chemical Resistance | Resistant to oil, diesel, grease, mild acids, alkalis |
| UV Resistance | ≥ 1000 hours accelerated weathering (ASTM G154) |
| Color | Black (UV-stabilized pigment) |
| Package Quantity | 100 pieces per bag (mixed sizes as above) |
| Standards | UL 62275, RoHS, REACH |
| Compatible Models | XCMG GR135, GR165, GR180, GR2003, GR215, GR300, GR350 |
| Warranty | 12 months (materials only) |
Genuine XCMG black cable ties are essential for professional wire harness management. Their superior UV resistance and precise molding outlast cheap generic ties, preventing harness chafing and electrical failures.
Generic cable ties often use recycled nylon that becomes brittle under hood heat. They snap when tightened or fail after UV exposure. The genuine 801940900 Black Cable Ties from XCMG are molded from virgin nylon 6/6 with heat and UV stabilizers, plus black pigment for extra UV blocking. Independent tests show that OEM ties retain 95% of tensile strength after 2000 hours at 85°C, while generic ties lose 60% within 500 hours. This reliability prevents loose harnesses that can chafe against sharp edges, causing shorts or fires.
Each 801940900 cable tie is lot-coded, with records of tensile testing, dimensional inspection, and UV aging. The smooth head and rounded edges prevent wire insulation damage. XCMG’s quality control includes 100% visual inspection for molding flash and a pull test on random samples. Only ties that meet all specifications are shipped, ensuring a professional, durable bundling solution for your grader’s electrical and pneumatic systems.
Using the 801940900 black cable ties is straightforward. Gather the wires or hoses to be bundled. Select a tie of appropriate length – the bundled diameter should be less than the tie’s maximum. Insert the tail into the head and pull until snug. Do not overtighten – just enough to prevent movement. Cut the excess tail flush with the head using diagonal cutters. For permanent installations in high-vibration areas, use a second tie for redundancy. Never reuse a cable tie; once tightened, they should be cut off and replaced if loosened.
Inspect the 801940900 cable ties every 1,000 operating hours. Look for cracking, discoloration, or loosening. Replace any tie that shows signs of degradation. When installing new harnesses, use cable ties every 150-200 mm to prevent sagging. Keep a bag of these black ties in every service truck – they are used constantly during electrical repairs. For extreme temperature applications (near exhaust manifolds), use metal ties instead; the 801940900 is rated for up to 85°C continuous.
A 24-month field study on 30 XCMG GR2003 graders in a hot climate (Middle East) compared genuine 801940900 black cable ties against generic ties. Graders with OEM ties had zero harness chafing failures or loose wire incidents. Generic ties became brittle after 6 months, with 45% snapping during routine inspections. The OEM black ties showed no UV degradation or cracking after two summers of 50°C ambient temperatures. Using genuine ties reduced electrical troubleshooting time by 30% because harnesses remained secure and organized.
Laboratory tests confirmed that the 801940900 ties maintain locking force after 1000 hours of 85°C aging. The UL 94V-2 rating was verified by vertical flame test – the tie self-extinguishes within 30 seconds. The smooth head design passed abrasion testing against standard automotive wire insulation (no damage after 10,000 cycles). For graders operating in freezing conditions (-40°C), the nylon remains flexible, preventing brittle fracture when ties are flexed during maintenance.
XCMG sources the 801940900 black cable ties from an ISO 14001-certified supplier that specializes in automotive-grade fasteners. The nylon pellets are dried to <0.2% moisture, then injection-molded in a cleanroom environment. Each tie is de-gated automatically to ensure a smooth tail tip. The ratchet teeth are precision-cut to provide consistent locking tension without jamming. Black pigment is evenly dispersed for full UV protection. Random samples are subjected to tensile testing (20 ties per batch), heat aging (1000 hours at 85°C), and UV exposure (1000 hours QUV).
All genuine 801940900 cable tie packs are heat-sealed in poly bags with a desiccant and a barcode label. Bulk orders of 1000 packs are palletized. XCMG maintains regional stock in Singapore, Houston, and Rotterdam, enabling 48-hour delivery to most global destinations. For fleet operators, consignment stock and emergency air freight are available via the buttons above. A 12-month warranty against material defects is included.
The 801940900 black cable ties directly replace original XCMG part numbers 801940895 and 801940898. They are compatible with all GR series motor graders from 2008 onward, including GR135, GR165, GR180, GR2003, GR215, GR300, and GR350. These ties are also used on XCMG wheel loaders and bulldozers. For extra-long bundles (diameter >76 mm), use two large ties end-to-end or order the extra-large pack (801940901). For high-temperature zones (near turbochargers), use stainless steel ties (part 801940902).
When re-harnessing a grader, always use new cable ties – never reuse old ones. Keep a bag of 801940900 black ties in your toolbox for every electrical repair. For fleet managers, bulk packs of 500 ties (part 801940903) are available at a volume discount. Provide your grader’s serial number when ordering to confirm compatibility with original harness routing. For natural (off-white) color ties, order part 801940904.
Investing in genuine 801940900 black cable ties reduces total operating costs by preventing harness damage. A single chafed wire can cause an intermittent engine shutdown, costing $500+ in diagnostic time and lost production. The OEM black ties, priced only slightly higher than generic, eliminate this risk. Their longer life (5+ years vs. 6-12 months for generic) means fewer replacement cycles. Fleet managers who switched to genuine XCMG black ties reported a 90% reduction in harness chafing incidents and a 40% decrease in electrical repair time.
When you choose the authentic 801940900 black cable ties, you support sustainable manufacturing. XCMG uses virgin nylon (no recycled content that weakens over time) and recyclable packaging. The black pigment is non-toxic and fully encapsulated. The ties’ long service life reduces plastic waste compared to cheap ties that need replacement every year. For reliability-focused and safety-conscious contractors, this genuine part is the responsible choice. To order, click the Send Email or Inquiry Now buttons above. Provide your grader’s model and serial number for accurate fulfillment. Genuine XCMG parts come with a 12-month warranty. Keep your motor grader’s wiring harnesses secure and professional-looking with the original XCMG 801940900 Snap-On Cable Ties (Black) – engineered for the most demanding environments.
