XCMG 860329080 Turbocharger Filter Element – High-Efficiency Air Filtration for Articulated Dump Trucks

Turbocharger Filter Element

Turbocharger Filter Element

Фильтрующий элемент турбокомпрессора

Фильтрующий элемент турбокомпрессора

Elemento filtrante del turbocompresor

Elemento filtrante del turbocompresor

The 860329080 Turbocharger Filter Element is a genuine XCMG high‑efficiency air filtration component engineered to protect the turbocharger and engine from airborne contaminants on articulated dump trucks and heavy equipment. This OEM filter element, identified by part number 860329080, features a premium pleated synthetic/cellulose media with a high dust‑holding capacity, a robust steel end cap design, and an integral sealing grommet that ensures a perfect fit within the air cleaner housing.

Designed for the extreme dust loads, vibration, and temperature fluctuations of mining and construction, the 860329080 turbocharger filter element delivers exceptional filtration efficiency, low flow restriction, and long service life, making it an essential replacement part for maintaining engine performance, fuel economy, and turbocharger reliability in the most challenging operating environments.

Technical Specifications

Parameter Specification
OEM Number860329080
Product NameTurbocharger Filter Element (Genuine XCMG)
BrandXCMG
Filter MediaHigh‑performance cellulose/synthetic blend, resin‑impregnated, pleated
Outer Diameter85 mm (nominal)
Inner Diameter40 mm (nominal)
Overall Length180 mm
Filtration Efficiency≥ 99.9% for particles > 5 µm (ISO 5011)
Dust Holding Capacity≥ 180 g (ISO 5011 fine test dust)
Initial Restriction (at rated flow)≤ 1.5 kPa (at 5 m³/min)
Maximum Operating Temperature+100°C (intermittent)
End Cap MaterialZinc‑plated steel with integral sealing grommet
Sealing MethodCompression‑fit with O‑ring (included)
Replacement Interval500‑1000 hours (dependent on operating conditions)
Compatible ModelsXCMG XDA30, XDA40, XDA45, XDA45U, XDA60, TA30 articulated dump trucks; also fits select wheel loaders and excavators with same turbocharger housing
StandardsISO 5011 (air filter test), ISO 9001 (manufacturing), SAE J726
PackagingIndividually sealed in anti‑static bag with installation instruction card
Weight (approx.)0.55 kg

Product Overview

The 860329080 Turbocharger Filter Element is a critical air filtration component that protects the turbocharger and engine from harmful airborne particles on XCMG articulated dump trucks.

This genuine XCMG element is designed to fit the standard air cleaner housing used on turbocharged diesel engines, providing a reliable barrier against dust, soot, and abrasive contaminants.

Clean, filtered air is essential for turbocharger longevity; even microscopic particles can erode the compressor wheel and reduce performance.

The 860329080 filter element features a high‑efficiency pleated media that traps contaminants while maintaining low air flow restriction for optimal engine response.

Each element is precision‑manufactured to meet XCMG’s stringent quality standards, ensuring consistent filtration performance across its service life.

Using genuine XCMG filter elements prevents premature turbo failure and reduces the risk of unplanned downtime.

The Essential Role of Turbocharger Air Filtration

The turbocharger draws large volumes of air from the environment, and in mining and construction sites that air is laden with silica dust, coal dust, and other particulates.

Without an effective filter element, these particles enter the compressor side, causing wear on the impeller and bearing system.

Damaged turbochargers lead to power loss, increased fuel consumption, and expensive repairs or replacements.

The 860329080 element provides a reliable barrier, ensuring that only clean, filtered air reaches the turbocharger, preserving its efficiency and service life.

Regular replacement of this filter element is a cost‑effective way to protect the entire air‑induction system and maintain peak engine performance.

Design and Engineering Excellence

The 860329080 filter element is engineered with a deep‑pleated media pack that maximizes surface area for high dust‑holding capacity while minimizing flow resistance.

The media is a proprietary blend of cellulose and synthetic fibres, impregnated with phenolic resin to enhance structural rigidity and moisture resistance.

Pleats are uniformly spaced and bonded to prevent collapse under high‑velocity air flow, ensuring consistent filtration performance throughout the element’s life.

The steel end caps are precision‑stamped and zinc‑plated to resist corrosion, and they incorporate a rubber sealing grommet that provides a positive seal against the filter housing.

The centre tube is perforated steel for strength, supporting the media and preventing collapse under heavy dust loading.

Every element is tested for leakage and structural integrity before it leaves the factory.

Advanced Media Technology

The filter media used in the 860329080 element features a progressive density structure that captures large particles on the outer surface and finer particles deeper within the media.

This design increases dust‑holding capacity and extends service life compared to uniform‑density media.

The resin treatment provides additional protection against humidity and water ingress, which can cause media swelling and restriction.

In laboratory tests, this media achieved over 99.9% efficiency for particles larger than 5 µm, meeting or exceeding ISO 5011 requirements for heavy‑duty air filters.

The media is also flame‑retardant, adding an extra margin of safety in engine‑compartment applications.

Applications in Mining and Construction

The 860329080 filter element is used extensively on XCMG articulated dump trucks operating in surface mines, underground mines, and large‑scale construction projects.

It is also compatible with many wheel loaders, excavators, and motor graders that share the same turbocharger air filter housing.

In extremely dusty environments, such as coal mines or aggregate quarries, this filter element provides essential protection that prevents accelerated turbo wear.

Its robust construction withstands the high vibration and temperature cycling common in heavy equipment operation.

By using the correct filter element, operators can confidently run their machines in the most challenging dust conditions.

Quality Assurance and Testing

Every 860329080 filter element is manufactured in an ISO 9001 and ISO 14001 certified facility, with full traceability of raw materials.

Incoming media rolls are tested for basis weight, thickness, air permeability, and tensile strength before production begins.

During production, pleat height and spacing are continuously monitored to ensure uniformity.

Completed elements undergo a 100% automated leak test, followed by a visual inspection for any defects in the media, seals, or end caps.

Samples from each batch are tested for initial restriction and dust‑holding capacity per ISO 5011, confirming they meet XCMG performance specifications.

Only elements that pass all tests are released for sale, ensuring consistent quality and reliability.

Compatibility and Fitment

The 860329080 filter element is designed as a direct replacement for the original XCMG turbocharger intake filter on the XDA30, XDA40, XDA45, XDA45U, XDA60, TA30, AD45, AD60, and other articulated dump truck models.

It also fits many XCMG wheel loaders, excavators, and motor graders that use the same air cleaner housing.

The outer diameter, inner diameter, and length are precisely matched to the OEM housing dimensions, ensuring a drop‑in fit without modifications.

For cross‑brand applications, compare your current filter’s dimensions and sealing type to verify compatibility.

Always consult the machine’s parts manual to confirm the correct part number before ordering.

Installation and Maintenance Guidelines

Replacing the 860329080 filter element is a simple procedure that can be performed with basic hand tools. Ensure the engine is off and the ignition key is removed.

Remove the air cleaner housing cover (usually held by wing nuts or clamps) and carefully lift out the old element.

Clean the inside of the housing and the sealing surface using a damp cloth, being careful not to allow debris to fall into the intake duct.

Inspect the new element for any damage and ensure the sealing grommet is properly seated. Insert the element into the housing, ensuring it seats firmly.

Reinstall the cover, tighten the fasteners evenly, and verify that the housing is sealed against dust ingress.

Check the filter restriction indicator (if equipped) after installation and replace the element when the indicator shows excessive restriction or according to the maintenance schedule.

Keep a spare 860329080 element on hand to minimize downtime during scheduled service or unexpected changes in operating conditions.

Compliance and Safety Standards

The 860329080 filter element complies with ISO 5011, the international standard for air filter performance testing for internal combustion engines.

It also meets SAE J726, which covers air cleaner test procedures for heavy‑duty vehicles.

The materials used are free from hazardous substances and comply with REACH and RoHS regulations.

Using genuine XCMG filter elements helps maintain engine emissions compliance and warranty coverage.

It is recommended to follow the manufacturer’s guidelines for filter change intervals to ensure ongoing safety and performance.

Why Choose Genuine XCMG 860329080?

Aftermarket filter elements often use lower‑grade media, less precise pleating, and inferior sealing, which can allow dust to bypass the filter.

The genuine 860329080 element is manufactured to XCMG’s exact specifications, ensuring the correct fit, optimal efficiency, and long service life.

Using genuine filters helps protect the turbocharger and engine from premature wear, reducing overall operating costs.

XCMG genuine parts are backed by comprehensive quality assurance and are readily available through the global dealer network.

Choose genuine XCMG for reliability and peace of mind.

Conclusion

The XCMG 860329080 Turbocharger Filter Element is a critical component for maintaining turbocharger health and overall engine performance in articulated dump trucks and heavy equipment.

Its high‑efficiency media, robust construction, and precise fit ensure reliable filtration in the most demanding dust and vibration conditions.

By replacing the filter element at recommended intervals with genuine XCMG parts, you extend turbo life, reduce fuel consumption, and avoid costly repairs.

Always source genuine XCMG components from authorised dealers to guarantee authenticity and performance.

Keep your turbocharger breathing clean air – choose the 860329080.

Invest in quality, reliability, and long‑term value with genuine XCMG parts.

Hot Sale Genuine XCMG Articulated Dump Truck Parts

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