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XCMG GR Series Grader Parts – Heavy Duty Battery Cable Assembly 380501123

380501123 Battery Cable Assembly
Battery Cable Assembly
380501123 Кабельный сбор аккумулятора
Кабельный сбор аккумулятора
380501123 Conjunto de Cable de Batería
Conjunto de Cable de Batería

The 380501123 Battery Cable Assembly is a genuine XCMG electrical component designed for GR series motor graders. This heavy-duty cable assembly ensures reliable power transmission from the battery to the starter motor and electrical system. The 380501123 cable features pure copper conductors, high-temperature PVC insulation, and factory-crimped terminals, delivering maximum conductivity and vibration resistance. It is an essential replacement part for maintaining dependable engine starting and electrical performance in demanding construction environments.

Manufactured to strict XCMG specifications, the 380501123 Battery Cable Assembly uses 50 mm² stranded copper wire (Class 5 flexible) for optimal current flow with minimal voltage drop. The cable is terminated with tin-plated copper lugs, crimped using a 30-ton press and sealed with heat-shrink tubing containing hot-melt adhesive, providing excellent moisture and corrosion protection. The black PVC jacket remains flexible from -40°C to +105°C and resists oil, fuel, and abrasion.

The 380501123 assembly is a direct OEM replacement for worn, corroded, or damaged battery cables on XCMG graders. It matches the original length (1.85 meters), terminal orientation, and mounting points, enabling quick plug-and-play installation without cutting or splicing. Using genuine XCMG cable 380501123 eliminates intermittent starting issues, voltage drops, and fire hazards commonly associated with undersized or poorly crimped aftermarket cables.

Technical Specifications – 380501123 Battery Cable Assembly

ParameterSpecification
OEM Number380501123
Product NameBattery Cable Assembly (Positive)
BrandXCMG (Genuine OEM)
Conductor MaterialOxygen-free stranded copper (Class 5 flexible)
Cross Section50 mm² (AWG 1/0 equivalent)
Cable Length1.85 meters (72.8 inches)
Terminal TypeTin-plated copper lug, M10 hole, 45° angled
Insulation MaterialPVC / XLPE (oil & abrasion resistant)
Voltage Rating12V / 24V DC (up to 48V)
Max Continuous Current300 Amperes (at 80°C ambient)
Temperature Range-40°C to +105°C
Crimping MethodHydraulic press + heat shrink adhesive seal
Compatible ModelsXCMG GR135, GR165, GR180, GR215, GR300, GR350
Warranty12 months / unlimited hours

Key Advantages of Genuine 380501123 Battery Cable Assembly

Ultra-low voltage drop – pure copper, 50mm² cross section
Factory-crimped lugs – hydraulic press + adhesive heat shrink
Oil & abrasion resistant jacket – withstands engine bay conditions
Wide temperature range -40°C to +105°C – reliable starts in any climate

Genuine XCMG 380501123 battery cables ensure maximum cranking power, reduce electrical resistance, and eliminate fire risks. Precision manufacturing guarantees perfect fitment and long-term reliability.

Why Choose Genuine XCMG 380501123 Battery Cable?

Aftermarket battery cables often use CCA (copper-clad aluminum) or undersized copper strands, resulting in excessive voltage drop, slow cranking, and premature failure. The genuine 380501123 Battery Cable Assembly uses 100% pure copper with 2,500+ fine strands, providing maximum flexibility and conductivity. Independent tests show that OEM cables have 40% lower resistance than generic alternatives, ensuring reliable cold starts even at -30°C.

Each 380501123 cable is traceable to its production batch, with records of conductor purity, crimp pull-test results (minimum 800 N), and insulation voltage withstand (5 kV for 1 minute). XCMG’s quality control includes 100% continuity and resistance measurement. Only cables meeting all specifications are shipped, guaranteeing trouble-free installation and service life.

Installation & Maintenance Guidelines

Proper Installation Steps

To install the 380501123 Battery Cable Assembly, first disconnect the negative battery terminal. Remove the old cable and clean both battery post and starter terminal with a wire brush. Route the new cable away from moving parts and exhaust manifolds. Connect the battery end first, torque M10 nut to 18 Nm, then connect the starter end. Apply dielectric grease to terminals. Reconnect negative terminal and test cranking.

Inspection & Replacement Intervals

Inspect the 380501123 cable every 500 hours for insulation cracks, terminal corrosion, or loose connections. Measure voltage drop between battery and starter during cranking – it should not exceed 0.5V. If drop exceeds 1.0V or insulation is damaged, replace the cable immediately. Clean terminals annually with a battery terminal cleaner.

Performance Field Data

A 12-month study on 40 XCMG GR215 graders operating in open-pit mines demonstrated that machines equipped with genuine 380501123 Battery Cables experienced 85% fewer starting-related failures compared to those with aftermarket cables. Starter cranking speed increased by 22%, reducing engine start time by 1.5 seconds on average.

In extreme cold testing at -35°C, the 380501123 cable maintained flexibility and delivered full cranking current without voltage drop increase. In high-vibration applications, the adhesive-lined heat shrink prevented moisture ingress at terminals for over 8,000 hours. These results confirm that OEM cables provide superior durability and reliability.

Manufacturing Excellence at XCMG

XCMG’s cable assembly facility uses automated cutting, stripping, and crimping machines to produce the 380501123 Battery Cable Assembly with consistent quality. Conductor resistance is verified with a micro-ohmmeter. Each crimp terminal is pull-tested to 800 N minimum. The heat shrink tubing is applied using infrared ovens for uniform sealing. Final assembly undergoes a 100% dielectric test at 3 kV for 5 seconds.

All 380501123 cables are individually packed in anti-static bags with cable ties. Bulk orders of 10 or more are shipped in reinforced cartons. XCMG’s global warehouses maintain high stock levels, enabling same-day dispatch for urgent repairs. For fleet operators, consignment stock programs are available via the Inquiry button above.

Compatibility & Cross-Reference Information

The 380501123 Battery Cable Assembly replaces original part numbers 380501122 and 380501124. It is fully compatible with XCMG GR135, GR165, GR180, GR215, GR300, and GR350 motor graders. This cable is also used on some XCMG loaders (ZL30, ZL50) – verify length and terminal orientation before ordering.

When ordering, please provide your grader’s serial number and a photo of the old cable. For negative battery cables, order part 380501125. Terminal boot covers (red and black) are available as part 380501126. For extended lengths (2.5 meters), use part 380501127.

Always keep one spare 380501123 cable in your parts inventory to avoid unexpected downtime. For bulk orders of 15 or more, a 12% volume discount applies. Use the Send Email button above to request a customized quote for your fleet.

Frequently Asked Questions (FAQ)

1. What is the exact length of the 380501123 cable?

The 380501123 Battery Cable Assembly measures 1.85 meters (72.8 inches) from terminal center to terminal center. This matches the original XCMG GR series positive battery cable length.

2. Are the terminals pre-crimped or do I need to crimp them myself?

The 380501123 comes with factory-crimped and sealed terminals – ready to install out of the box. No special tools or crimping required.

3. Is this cable resistant to oil and diesel fuel?

Yes, the PVC jacket of 380501123 is formulated to resist mineral oils, diesel, hydraulic fluids, and common solvents. It meets XCMG’s engine compartment durability standards.

4. Can I use this cable on a 24V system?

Absolutely. The 380501123 cable is rated for 12V and 24V systems. The 50mm² conductor easily handles 24V starter currents (up to 600A peak).

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