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XCMG Air Filter Assembly OEM 803194161 – Genuine Hydraulic Excavator Air Filter Assembly

XCMG Air Filter Assembly 803194161
Air Filter Assembly
XCMG Воздушный фильтр в сборе 803194161
Воздушный фильтр в сборе
XCMG Conjunto de filtro de aire 803194161
Conjunto de filtro de aire

OEM 803194161 The XCMG Air Filter Assembly 803194161 is a genuine OEM filtration unit engineered to deliver clean air to XCMG hydraulic excavator engines.

Registered under part number 803194161, this air filter assembly combines housing, filter elements and sealing components into one complete service-ready unit.

The assembly is built from high-strength steel or reinforced composite housing paired with high-efficiency pleated media that holds dust without restricting airflow.

Identical OEM mounting brackets, inlet and outlet diameters and clamp geometry mean the assembly fits directly during repair, with no adapter pipes or modification needed.

By trapping dust, sand and debris before they reach the turbocharger and combustion chamber, this assembly protects pistons, rings, liners and valves from abrasive wear.

Air Filter Assembly 803194161 – Technical Specifications

ParameterSpecification
OEM Number803194161
Product NameAir Filter Assembly
BrandXCMG (Genuine OEM)
TypeComplete air filter assembly with housing
Housing MaterialHigh-strength steel or reinforced composite
Filter MediaHigh-efficiency cellulose or synthetic media
Element StagesPrimary outer and inner safety element
Overall LengthApproximately 420 mm
Overall DiameterApproximately 260 mm
Inlet DiameterPer OEM intake duct specification
Outlet DiameterPer OEM engine intake specification
Filtration EfficiencyHigh efficiency per OEM standard
Dust Holding CapacityPer OEM filtration specification
Restriction Indicator PortProvided per OEM housing design
Dust Evacuator ValveIntegrated rubber evacuator valve
Surface FinishAnti-corrosion coating, painted
Operating Temperature-40°C to +120°C
Mounting TypeOEM bracket and clamp mounting
ApplicationEngine air intake filtration
CompatibilityXCMG hydraulic excavators, multiple tonnage classes
Net WeightApproximately 11.5 kg per piece
PackagingAnti-rust wrap and export carton
StandardsISO 9001:2015, ISO 14001:2015, RoHS, CE
Service LifePer OEM restriction limit or service interval
WarrantyGenuine XCMG parts warranty coverage

Key Features and Outstanding Benefits

The 803194161 Air Filter Assembly uses high-efficiency pleated media that captures fine dust while keeping intake restriction low.

The complete housing with integrated dust evacuator valve keeps dirt out of the intake path and simplifies scheduled maintenance.

Identical OEM inlet and outlet dimensions allow a direct replacement without adapter pipes, which means faster installation and less downtime.

The dual-stage primary and safety element design traps dust in two steps, protecting the engine if the outer element is damaged.

An anti-corrosion coating on the housing shields the assembly from moisture and chemical attack in harsh working environments.

Because this is a genuine XCMG component, it preserves warranty coverage and maintains full compatibility with other OEM air system parts.

Precision Manufacturing and Quality Control

Production begins with certified steel, composite and filter media that are inspected for thickness, strength and filtration grade before release.

Housings are formed and welded on computer-controlled machines that hold inlet diameter, outlet diameter and bracket positions within exact tolerances.

After assembly, each unit is inspected for housing integrity, seal fit, valve operation and overall dimensional accuracy.

Batch records allow XCMG to trace every 803194161 air filter assembly back to its raw material lots, so any quality question can be answered quickly.

Sample assemblies from each batch undergo airflow restriction testing and filtration efficiency testing to confirm long-term durability.

How an Air Filter Assembly Supports Machine Reliability

An air filter assembly removes dust and debris from the intake air before it reaches the engine and turbocharger.

The 803194161 assembly maintains high filtration efficiency at both low idle and full load, so the engine stays protected across the range.

Stable filtration protects pistons, rings, liners, valves and turbocharger parts from abrasive wear and costly damage.

By preventing dust ingestion, the assembly also reduces oil contamination and extends engine oil service intervals.

When the filter assembly performs correctly, the engine delivers full power and fuel consumption stays within the specified range.

Inspect the assembly during routine service for dust loading or damage, and replace any worn unit with a genuine 803194161 air filter assembly.

Installation Steps and Routine Maintenance

The 803194161 Air Filter Assembly installs with standard hand tools, which keeps downtime and labour costs low during service.

Park the excavator on firm level ground, shut down the engine, and allow the air filter housing to cool before opening it.

Release the housing clamps, remove the old filter elements, and wipe the housing interior clean without letting dust enter the intake.

Position the new inner safety element first, then the outer primary element, and seat both fully against their sealing faces.

Close the housing, tighten the clamps evenly, and check that the dust evacuator valve and inlet connections are secure.

Start the engine at low idle, check the restriction indicator, and confirm there is no air leak before returning to work.

Cost Savings and Uptime Advantages

Choosing the genuine 803194161 Air Filter Assembly pays back over time by preventing engine dusting and turbocharger damage.

A poor-quality or damaged filter lets abrasive dust pass into the engine, which causes rapid wear and expensive rebuilds.

The durable construction of this assembly keeps filtration performance consistent across the full service interval, reducing replacement frequency.

Reliable filtration also extends the life of connected parts such as the turbocharger, pistons, rings and cylinder liners.

Field data from large construction and mining fleets shows genuine XCMG filters reduce dust-related downtime significantly.

The assembly remains serviceable through the full recommended interval, removing the need for premature replacement and lowering inventory costs.

Sustainability and Lifecycle Considerations

XCMG applies sustainable manufacturing principles to the 803194161 assembly through recyclable steel content and energy-efficient production processes.

Extended service life, measured by restriction limits rather than fixed hours, cuts material waste and lowers the environmental footprint.

Preventing dust ingestion also avoids excess fuel consumption and emissions, which supports regulatory compliance and responsible site management.

Materials used in this assembly are free from restricted substances and comply with RoHS and REACH rules for safe handling and disposal.

Selecting genuine XCMG filtration components supports responsible equipment management while delivering superior operational reliability.

The precision-engineered design allows long, dependable service, which minimises resource consumption across the working life of the machine.

Global Availability and Supply Chain Strength

The 803194161 Air Filter Assembly is stocked in XCMG regional distribution centres across North America, Europe, Asia and Australia.

Every unit is wrapped with protective film inside a fitted carton, shielding the assembly from impact, moisture and dust during transit.

For fleet-wide orders, XCMG offers volume pricing and consolidated freight options that reduce procurement costs and simplify inventory planning.

Real-time stock visibility and dedicated supply chain support help fulfil urgent requests quickly, shortening downtime and keeping excavators productive.

Sturdy packaging preserves the factory condition of the assembly until installation, preventing damage that often occurs with poorly stored spare parts.

With the XCMG global aftermarket network behind it, you can depend on consistent quality and availability to keep your fleet at full capacity.

Quality Assurance and Validation Testing

Every 803194161 Air Filter Assembly comes from an ISO 9001 and ISO 14001 certified plant with full traceability from raw stock to packed product.

Incoming steel, composite and filter media are tested for thickness, strength and filtration grade before release to the production lines.

During manufacturing, housing dimensions, inlet and outlet diameters, bracket positions and valve operation are monitored continuously.

Post-production checks include dimensional verification, seal inspection and airflow restriction testing to confirm each assembly meets specification.

Sample assemblies from each batch undergo filtration efficiency testing and dust loading testing to prove long-term durability and stable performance.

Only assemblies that pass every quality gate are released, so you receive a dependable, high-performance filtration component every time you order.

Genuine XCMG Versus Aftermarket Alternatives

Cheap aftermarket assemblies often use thin housings, low-grade media or poor seals that lead to dust bypass and engine damage.

Those shortcuts create low filtration efficiency, high restriction and unreliable performance in dusty construction and mining conditions.

The genuine 803194161 is built to exacting XCMG standards, delivering correct fit, high filtration efficiency and durable performance on site.

Its robust housing and high-quality media give consistent results, lowering the chance of expensive engine failures and unplanned downtime.

Using genuine XCMG parts also preserves warranty coverage, protects resale value and maintains compatibility with other OEM systems.

Backed by XCMG global quality standards and technical support, this air filter assembly offers performance you can rely on in the harshest conditions.

Conclusion

The XCMG 803194161 Air Filter Assembly is a vital filtration component for XCMG hydraulic excavators working in dusty conditions.

Its precision-engineered housing, dual-stage media and exact fabrication deliver dependable performance in the toughest environments.

By trapping dust and preventing engine wear, this assembly reduces downtime, lowers maintenance costs and extends machine service life.

Always purchase genuine XCMG parts from authorised dealers to guarantee authenticity, quality and performance for your equipment fleet.

Choose the 803194161 Air Filter Assembly for dependable filtration and lasting operational peace of mind.

Partner with XCMG, your trusted source for heavy equipment filtration components that deliver real value year after year.


OEM 803194161 – XCMG Air Filter Assembly – the definitive filtration solution for your excavator engine air intake system. Engineered for durability, designed for complete two-stage protection, and backed by global quality standards. Trust the original to protect your investment and maximise uptime.

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