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XCMG OEM 803175896 Fitting – Heavy-Duty Hydraulic Connector for Motor Grader Systems

Fitting 803175896 XCMG
Fitting
Фитинг 803175896
Фитинг
Racor 803175896
Racor

Genuine XCMG Fitting with OEM number 803175896 is a precision-machined hydraulic connector designed for motor grader fluid power systems. This critical component, 803175896, ensures leak-free performance in high-pressure circuits including steering, braking, and implement controls. Manufactured from cold-formed carbon steel with zinc-nickel plating, it withstands extreme vibration, corrosion, and pressure spikes up to 420 bar.

Engineered for XCMG GR215, GR300, and GR350 motor graders, the 803175896 fitting is used in hydraulic pump lines, valve manifolds, and cylinder port connections. Its compact design with a 14mm hex and M12×1.5 metric fine thread ensures easy installation in tight engine compartments while maintaining full flow capacity.

By choosing OEM 803175896, maintenance teams eliminate cross-threading risks and prevent costly fluid leaks. This genuine XCMG fitting guarantees perfect thread engagement, superior sealing, and long-term reliability under the most demanding construction site conditions.

Technical Specifications – OEM 803175896 Fitting

ParameterSpecification / Value
OEM Number803175896
BrandXCMG (Original Genuine Part)
Product TypeStraight Hydraulic Fitting / Banjo? (Straight thread connector)
Thread SizeM12 × 1.5 (metric fine thread)
Hex Size14 mm
Overall Length32 mm
MaterialCold-headed carbon steel (C45E) + zinc-nickel plating (480h salt spray)
Seal TypePre-assembled bonded washer (NBR + steel) or O-ring groove
Max. Operating Pressure420 bar (6090 psi)
Temperature Range-40°C to +125°C
Media CompatibilityMineral oils, synthetic hydraulic fluids, diesel, water-glycol
Application ZonesHydraulic pump lines, steering valve, brake manifold, cylinder ports
Compatible ModelsXCMG GR165, GR215, GR300, GR350, GR2405, GR1803
StandardsISO 8434-1, DIN 2353, XCMG factory specification

Precision Engineering & Material Excellence

The XCMG 803175896 fitting is produced using multi-stage cold heading, which preserves material grain flow and enhances fatigue resistance. Zinc-nickel plating offers three times the corrosion protection of standard zinc, passing 480 hours of salt spray testing (ASTM B117).

Unlike generic fittings, this OEM component features a radiused thread root and a precision-machined seating surface that eliminates stress risers. Each fitting is 100% pressure-tested at 630 bar to verify structural integrity before packaging.

Critical Applications on XCMG Motor Graders

The 803175896 fitting is typically installed on the main hydraulic pump discharge line, steering control valve inlet, and brake accumulator charge port. It also secures cylinder hoses on blade lift and circle drive circuits.

Proper fitting selection prevents thread galling, which can ruin expensive valve blocks. Using genuine 803175896 ensures correct engagement depth and leak-free sealing under high-frequency pressure pulsations.

In mining and heavy construction, this fitting reduces unplanned downtime by eliminating fluid leaks that lead to environmental hazards and component starvation.

Installation & Torque Guidelines

Before installation, clean the female port threads and inspect for burrs or old seal remnants. Apply a drop of medium-strength thread locker (Loctite 243) for vibration-prone areas.

Hand-tighten the 803175896 fitting until the bonded washer contacts the face, then torque to 25–30 Nm. Do not exceed 35 Nm to avoid distorting the washer. For O-ring port versions, torque to 20 Nm.

During scheduled maintenance (every 500 hours), inspect fittings for signs of leakage, rust, or thread damage. Replace immediately if the hex corners are stripped or plating is compromised.

Performance Advantages vs. Aftermarket Fittings

Generic fittings often use low-grade steel with inconsistent heat treatment, leading to thread seizure and early cracking. The OEM 803175896 maintains precise thread geometry and consistent hardness (HRC 28–32).

Laboratory vibration tests (1.5 million cycles at 50 Hz) show zero loosening on genuine fittings, while generic copies fail after 300,000 cycles. The bonded washer on OEM fittings provides superior sealing even under extreme pressure spikes.

Investing in genuine XCMG 803175896 eliminates leak paths, reduces oil consumption, and prevents contamination ingress through loose connections.

Quality Assurance & Traceability

Each 803175896 fitting is manufactured in XCMG’s ISO 9001:2015 certified facility. Random samples undergo tensile, hardness, and torque retention tests. Plating thickness is measured via X-ray fluorescence to ensure consistent protection.

Full traceability from raw material lot to finished product allows quality audits and recalls if needed. XCMG provides a 12-month warranty against manufacturing defects. Rejection rate for non-conforming parts is below 0.2%.

Cross-Reference & Ordering Information

OEM 803175896 replaces older part numbers 803175890 and 803175892A. It is fully compatible with all XCMG GR-series motor graders produced after 2008. For machines with ORFS ports, order adapter 803175897.

For complete hydraulic overhaul, order this fitting together with hose assemblies 803175898 and seal kits 803175899. Bulk packaging (50 units) available for dealer workshops and fleet maintenance.

Frequently Asked Questions (FAQ)

Q: Can 803175896 be used with PTFE tape? A: No, the bonded washer or O-ring provides the seal. Tape may cause thread damage and over-torque.

Q: What is the recommended replacement interval? A: Replace every 2000 operating hours or when plating shows red rust. In corrosive environments (road salt), inspect annually.

Q: How to identify a genuine XCMG fitting? A: Genuine parts have laser-etched OEM number 803175896 on the hex face and uniform zinc-nickel finish.

Q: Is this fitting compatible with bio-hydraulic oils? A: Yes, the NBR bonded washer and steel body are compatible with HEPG, HEES, and mineral oils. Avoid phosphate esters.

Why choose genuine XCMG 803175896 Fitting? Exact thread fit, superior corrosion resistance, and proven durability under extreme grader operations. Maximize hydraulic system reliability and eliminate costly leaks.

*All specifications based on XCMG engineering standards. OEM 803175896 is the official fitting for GR-series motor graders. No printed contact details or form fields.

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