802155646
XCMG 802155646 Wiper Blade – Heavy‑Duty Windshield Wiper Blade for Articulated Dump Trucks
2026-08-02
802155644
XCMG 802155644 Wiper Motor – High‑Torque Windshield Wiper Motor for Articulated Dump Trucks
2026-08-02

XCMG 802155645 Wiper Fluid Reservoir Assembly – Heavy‑Duty Windshield Washer Tank for Articulated Dump Trucks

Wiper Fluid Reservoir Assembly

Wiper Fluid Reservoir Assembly

Бачок стеклоомывателя в сборе

Бачок стеклоомывателя в сборе

Depósito de líquido limpiaparabrisas completo

Depósito de líquido limpiaparabrisas completo

The 802155645 Wiper Fluid Reservoir Assembly is a genuine XCMG heavy‑duty windshield washer tank engineered to provide a reliable, high‑capacity supply of cleaning fluid for the cab wiper system of articulated dump trucks and large mining machinery. This OEM reservoir assembly, identified by part number 802155645, features a robust polyethylene tank with integrated pump mounting, a fluid‑level sensor, and all necessary hoses and fittings for a complete installation. Designed to withstand the extreme vibration, temperature variations, and physical abuse of surface and underground mining environments, the 802155645 wiper fluid reservoir assembly ensures that the operator always has access to washer fluid to maintain clear visibility through the windshield, enhancing safety and productivity.

Technical Specifications

Parameter Specification
OEM Number802155645
Product NameWiper Fluid Reservoir Assembly (Genuine OEM)
BrandXCMG
Reservoir MaterialHigh‑density polyethylene (HDPE) – UV and impact resistant
Tank Capacity8.5 Litres (nominal)
Pump TypeDC electric centrifugal pump (24V, integrated)
Pump Flow Rate2.5 L/min (at 24V, 2.0 bar)
Fluid Level SensorIntegrated float‑type switch (normally open / closed)
Hose Fittings5/16” barbed outlet with 2 metres of PVC hose (included)
Mounting TypeBracket‑mount with 3 × M8 bolts (included)
Fill Neck Diameter50 mm (with strainer filter)
Cap TypeScrew‑on with vent and tether
Operating Temperature-40°C to +80°C
Fluid CompatibilityWater‑based windscreen washer fluids (methanol / ethanol blends)
Corrosion ProtectionSalt Spray Test ≥ 200 hrs (ISO 9227) on metal components
Weight (complete)1.8 kg (empty)
Connector Type (pump)2‑pin flat terminal (spade connector)
Compatible ModelsXCMG XDA30, XDA40, XDA45, XDA45U, XDA60, TA30, AD45, AD60 articulated dump trucks
StandardsISO 9001, SAE J903, ECE R43
Warranty12 months / 2000 hours (OEM standard)

Product Overview

The 802155645 Wiper Fluid Reservoir Assembly is a complete, ready‑to‑install washer fluid storage and delivery system designed for the cab of XCMG articulated dump trucks and heavy equipment.

This genuine OEM assembly integrates a high‑capacity polyethylene tank, a powerful electric pump, a fluid‑level sensor, and all necessary hoses and fittings into a single, factory‑assembled unit.

The reservoir ensures that the operator has a sufficient supply of washer fluid to clean the windshield, maintaining clear visibility in dusty, muddy, or rainy conditions.

Its robust construction, with UV‑stabilised polyethylene and corrosion‑resistant metal components, is engineered to withstand the harsh conditions of mining and construction sites.

A cracked or empty washer tank can leave the operator with a smeared windshield at a critical moment. The 802155645 assembly eliminates this risk with reliable, long‑lasting performance.

The Essential Role of the Wiper Fluid Reservoir in Heavy Equipment Safety

In XCMG articulated dump trucks, the windshield washer system is a critical safety feature that allows the operator to quickly clear mud, dust, or insects from the glass, restoring full visibility.

The 802155645 reservoir is the heart of this system, storing the washer fluid and supplying it to the pump on demand when the operator activates the washer switch.

Without an adequate supply of washer fluid, the operator cannot clean the windshield effectively, increasing the risk of accidents caused by obscured vision.

The integrated fluid‑level sensor provides an early warning to the operator when the fluid level is low, preventing unexpected empty‑tank situations.

The reservoir is engineered to maintain a stable supply of fluid even when the machine is operating on steep inclines or uneven terrain.

Design and Engineering Excellence

The 802155645 wiper fluid reservoir features a blow‑moulded polyethylene tank with a complex internal baffle design that reduces fluid slosh and ensures consistent pump pickup, even on uneven terrain.

The tank is UV‑stabilised to resist cracking and discoloration from prolonged sunlight exposure, while the thick‑walled construction provides impact resistance against stone chips and accidental knocks.

The integrated pump is a high‑performance centrifugal type with a sealed motor and a self‑priming impeller, providing reliable starting and consistent flow.

The fluid‑level sensor uses a magnetic float and reed switch design, offering reliable, maintenance‑free operation and compatibility with standard dashboard warning lights.

The fill neck is equipped with a fine mesh strainer that prevents debris from entering the tank and clogging the pump or nozzles.

Advanced Materials and Corrosion Protection

The 802155645 reservoir is constructed from materials chosen for their durability in the demanding environments of mining and construction.

The HDPE tank is resistant to a wide range of chemicals, including methanol and ethanol‑based washer fluids, ensuring that it does not degrade or leach plasticisers into the fluid.

The pump motor housing is fully sealed and protected against moisture ingress, with terminals that are coated to resist corrosion.

All metal brackets and fasteners are zinc‑plated and passivated, providing a sacrificial layer that protects against rust, even in high‑humidity environments.

The hoses are made from flexible PVC with a polyester braid reinforcement, resisting kinking and abrasion, and are rated for temperatures from -40°C to +80°C.

Applications in Mining and Construction

The 802155645 wiper fluid reservoir assembly is used extensively in XCMG articulated dump trucks and other heavy equipment in surface mining, underground mining, and large‑scale construction projects.

It is the primary washer fluid storage unit for the cab’s windshield cleaning system, ensuring that the operator has a ready supply of cleaning fluid at all times.

The assembly is also compatible with some wheel loaders, excavators, and motor graders that share the same cab washer system architecture.

Its robust construction makes it particularly suitable for dusty underground mines, where frequent windshield cleaning is required, and for open‑pit mines where mud and rain are common.

By providing a reliable supply of washer fluid, the 802155645 assembly helps operators maintain a clear view of haul roads, loading equipment, and personnel, contributing to site safety and productivity.

Quality Assurance and Testing

Every 802155645 wiper fluid reservoir assembly is manufactured in an ISO 9001‑certified facility under strict quality control procedures.

Raw polyethylene materials are tested for UV stability and impact resistance, while the pump and sensor are subjected to electrical and functional testing before assembly.

Complete assemblies undergo a 100% leak test to ensure the tank and hose connections are sealed, and a flow test to verify pump performance at nominal voltage.

The fluid‑level sensor is tested for switching accuracy across the full float range, ensuring reliable low‑level warning.

Salt‑spray testing per ISO 9227 confirms corrosion resistance of metal components for over 200 hours, while vibration testing simulates real‑world operating conditions.

This comprehensive quality assurance programme guarantees that every 802155645 assembly meets XCMG’s exacting standards for performance and durability.

Compatibility and Fitment

The 802155645 wiper fluid reservoir assembly is designed as a direct replacement for the original washer tank on XCMG articulated dump trucks, including models XDA30, XDA40, XDA45, XDA45U, XDA60, TA30, AD45, AD60, and other variants.

Its mounting bracket, hose routing, and electrical connections match the factory specifications, enabling a quick and straightforward installation.

The assembly is supplied with all necessary hoses, clamps, and electrical connectors, allowing the fitter to replace the unit without the need for additional parts.

For cross‑brand applications, verify that the mounting dimensions, hose sizes, and electrical specifications are compatible with your specific equipment.

Always consult the parts manual to confirm the correct part number for your machine.

Installation and Maintenance Guidelines

Proper installation of the 802155645 wiper fluid reservoir assembly ensures reliable washer system operation. Begin by removing the old reservoir and cleaning the mounting area.

Position the new assembly on the mounting bracket and secure it using the supplied M8 bolts, torquing to 15‑20 N·m.

Connect the pump outlet hose to the washer jet supply line, ensuring the hose is routed without kinks or sharp bends.

Attach the electrical connectors to the pump and level sensor, matching the polarity of the wires (positive and negative).

Fill the reservoir with a suitable washer fluid, and then test the system by activating the washer switch. Check for any leaks at the hose connections and verify that the fluid is spraying onto the windshield.

During routine maintenance, inspect the reservoir for cracks or damage, and check the hoses for wear or perishing. Clean the strainer in the fill neck periodically to prevent blockages.

Use only recommended washer fluids; avoid using water only, especially in cold climates, as it can freeze and damage the tank or pump.

Compliance and Safety Standards

The 802155645 wiper fluid reservoir assembly complies with SAE J903, which sets performance and durability requirements for wiper and washer systems used in off‑highway vehicles.

It also meets ECE R43 standards for glazing compatibility, ensuring that the washer fluid does not damage the windshield surface.

The materials used are free from restricted substances and comply with RoHS and REACH environmental regulations.

Using genuine XCMG washer reservoirs like the 802155645 helps maintain compliance with equipment safety and warranty requirements.

Why Choose Genuine XCMG 802155645?

Aftermarket washer reservoirs often use thinner plastics, cheaper pumps, or poorly sealed electrical connections that fail prematurely, leading to leaks or electrical shorts.

The genuine 802155645 assembly is engineered to XCMG’s exact specifications, ensuring correct fit, reliable pump performance, and accurate fluid‑level sensing.

Using genuine assemblies reduces the risk of washer system failure, ensuring that the operator always has access to a clean windshield.

Genuine XCMG parts also preserve the warranty and resale value of your equipment.

When you choose the 802155645, you invest in proven reliability and long‑term cost savings.

Conclusion

The XCMG 802155645 Wiper Fluid Reservoir Assembly is a vital component for maintaining clear forward visibility and safe operation of articulated dump trucks in dusty, muddy, and wet conditions.

Its robust polyethylene tank, reliable electric pump, and integrated level sensor make it the dependable choice for demanding mining and construction applications.

Whether you are replacing a cracked reservoir or performing preventive maintenance, this genuine assembly delivers the performance and durability you expect from XCMG.

Always source genuine XCMG components from authorised dealers to guarantee authenticity and quality.

With the 802155645 wiper fluid reservoir assembly, you can ensure operator safety, maintain productivity, and extend the service life of your equipment.

Choose genuine – choose XCMG for all your cab washer system needs.

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