Clamp
Хомут
Abrazadera
The 800104563 Clamp is a heavy‑duty fastening component engineered to securely retain hoses, tubes, cables, and structural members on XCMG articulated dump trucks. As a non‑engine mechanical accessory, this clamp provides a robust, vibration‑resistant grip that prevents movement and chafing of critical fluid and electrical lines, reducing the risk of leaks, shorts, and premature wear. Manufactured from high‑strength carbon steel with a corrosion‑resistant zinc‑nickel plating and a durable powder‑coat finish, the 800104563 clamp delivers exceptional clamping force, impact resistance, and long‑term reliability, making it an indispensable component for maintaining system integrity in the most demanding mining, quarrying, and heavy construction operations.
The 800104563 Clamp is a heavy‑duty fastening component engineered to securely retain hoses, tubes, cables, and structural members on XCMG articulated dump trucks.
As a non‑engine mechanical accessory, this clamp provides a robust, vibration‑resistant grip that prevents movement and chafing of critical fluid and electrical lines, reducing the risk of leaks, shorts, and premature wear.
In harsh mining and construction environments, hydraulic hoses, fuel lines, and wiring harnesses are subjected to constant vibration, flexing, and abrasion against sharp edges. Unsecured lines can quickly wear through, causing system failures and safety hazards.
The 800104563 clamp is engineered to provide a strong, adjustable hold that conforms to the shape of the hose or tube, distributing clamping force evenly and preventing damage to the line.
Manufactured from high‑strength carbon steel with a fully corrosion‑resistant zinc‑nickel plating and a durable powder‑coat finish, this clamp delivers exceptional clamping force, impact resistance, and long‑term durability.
This component is a direct OEM replacement, restoring original hose retention integrity after wear or damage, ensuring that fluid and electrical lines remain securely positioned throughout the vehicle’s operating life.
The 800104563 Clamp is essential for maintaining the reliability and safety of hydraulic, fuel, and pneumatic systems on XCMG articulated dump trucks.
Loose or unsupported hoses can whip against chassis components, causing abrasion and eventual rupture, which can lead to sudden loss of hydraulic pressure, fuel leaks, or pneumatic failure, creating serious safety hazards.
The clamp prevents these issues by providing a secure, adjustable grip that holds the line firmly in place, protecting it from movement and contact with abrasive surfaces.
By maintaining correct routing and tension, the clamp also reduces stress on hose fittings and connectors, minimising the risk of leakage at connection points.
Regular inspection of clamps is recommended during routine maintenance to check for signs of loosening, corrosion, or damage. Any worn or damaged clamps should be replaced promptly.
The 800104563 Clamp features a robust, yet flexible design that provides secure clamping across a wide range of tube diameters.
The clamp consists of a steel band with a threaded stud at one end and a captive nut at the other, allowing for easy tightening and adjustment.
The band is laser‑cut and formed from high‑strength steel, with a smooth inner surface that does not damage hoses or tubes. Edges are deburred to prevent chafing.
The clamp’s design allows it to conform to the shape of the hose or tube, distributing clamping force evenly and preventing point loads that could deform the line.
The included M8 hex bolt and nut provide a reliable tightening mechanism that can be easily torqued to specification using standard tools.
The clamp’s compact design ensures it does not interfere with adjacent components, and its black powder‑coat finish blends with the chassis for a professional look.
The 800104563 Clamp is protected by a dual‑layer coating system that ensures exceptional durability in aggressive environments.
The base layer is a zinc‑nickel electroplating that provides cathodic protection and offers over 500 hours of salt spray resistance (ASTM B117), significantly outperforming standard zinc plating.
The top coat is a black powder coating that is baked on to form a tough, abrasion‑resistant finish. This coating provides excellent resistance to stone chipping, UV degradation, and chemical exposure.
The combination of these coatings ensures that the clamp retains its protective properties and appearance even after years of service in mining and construction applications.
The black finish also blends seamlessly with the vehicle’s chassis and other components, maintaining a professional and uniform appearance across the entire machine.
The 800104563 Clamp is manufactured from premium Q355D carbon steel, a material renowned for its excellent strength, toughness, and formability.
Q355D offers a minimum yield strength of 355 MPa, ensuring that the clamp can withstand the high clamping forces and dynamic loads encountered during vehicle operation.
The material’s low carbon equivalent ensures good weldability and formability, making it ideal for the stamping and forming processes used in the clamp’s manufacture.
Each clamp is produced in ISO 9001 and ISO 14001 certified facilities, with strict process controls at every stage – from raw material verification to final inspection.
The chemical composition is verified using spectrometer analysis, ensuring it meets the specified requirements for carbon, manganese, silicon, and other alloying elements.
Dimensional accuracy is verified using precision measurement tools, with critical dimensions, bend radius, and hole positions checked against the engineering drawings to ensure a perfect fit.
The result is a clamp that delivers consistent, reliable performance, with a service life that matches or exceeds that of the original equipment.
The 800104563 Clamp plays a vital role in preventing costly damage to hydraulic hoses, fuel lines, and electrical cables on XCMG articulated dump trucks.
Loose or unsupported hoses can whip against chassis components, causing abrasion, cuts, and eventual rupture. A ruptured hydraulic hose can lead to sudden loss of steering or braking, creating a safety hazard.
Similarly, unsecured electrical cables can chafe through their insulation, causing short circuits that may disable critical systems or even start a fire.
The 800104563 clamp prevents these issues by holding lines firmly in place, protecting them from movement and contact with abrasive surfaces.
Regular inspection of clamps is recommended during routine maintenance to check for signs of loosening, corrosion, or damage. Any worn or damaged clamps should be replaced promptly.
Using a genuine XCMG 800104563 clamp ensures that the component meets the original design specifications, providing the intended level of retention and protection.
The 800104563 Clamp is specifically designed for use in XCMG articulated dump trucks, including the XDA30, XDA40, XDA45, XDA45U, XDA60, and TA30 series models.
These vehicles are deployed in a wide range of demanding applications, including open‑pit mining, quarrying, heavy construction, water conservancy, harbour operations, and large‑scale earthmoving projects.
The clamp is used to secure hydraulic hoses, fuel lines, brake tubes, electrical harnesses, and other fluid conduits throughout the chassis, engine bay, and suspension systems.
Beyond articulated dump trucks, this clamp can also be used in other XCMG equipment that employs similar hose and tube routing, such as wheel loaders, crawler dozers, excavators, and motor graders.
The clamp’s adjustable diameter range and standard fastener size make it a versatile replacement part for a wide range of heavy machinery, providing flexibility for maintenance and repair operations.
When replacing a worn or damaged clamp, using the genuine 800104563 part ensures correct fitment, material strength, and coating quality, safeguarding the lines it secures.
It is always recommended to inspect the hoses or tubes for any signs of wear or damage when installing a new clamp, and to replace them if necessary.
Installing the 800104563 Clamp is a quick and straightforward process that can be completed with basic hand tools, minimizing downtime and maintenance effort.
Before installation, position the clamp around the hose or tube at the desired location, ensuring that it is placed over a straight section or a bend as required.
Insert the M8 bolt through the holes in the clamp band, and thread the nut onto the bolt. Hand‑tighten to hold the clamp in place.
Using a torque wrench, tighten the bolt to the recommended torque of 20–25 N·m, ensuring that the clamp provides a secure grip without crushing the hose.
Verify that the hose is held firmly and cannot slip or rotate within the clamp. The clamp should not be overtightened to the point of deforming the hose.
During routine maintenance, inspect the clamp for signs of corrosion, deformation, or loosening of the fastener. Re‑tighten the bolt to the recommended torque as needed.
If any damage or significant wear is detected, replace the clamp immediately. Keeping a spare 800104563 clamp on hand can help minimize downtime during unexpected repairs.
The 800104563 Clamp is manufactured in ISO 9001 and ISO 14001 certified facilities, adhering to the highest quality and environmental management standards.
The raw material, Q355D steel, is sourced from approved mills and undergoes rigorous incoming inspection, including chemical analysis, tensile testing, and impact testing.
The stamping and forming processes are precisely controlled, with regular tooling maintenance and dimensional checks to ensure consistent part geometry and hole positioning.
The zinc‑nickel plating and powder coating processes are carefully monitored, with coating thickness and adhesion verified using non‑destructive testing methods.
Each clamp is 100% inspected for visual defects, dimensional accuracy, and coating integrity. A sample from each production batch is subjected to salt spray testing and clamping force verification tests.
These rigorous quality assurance measures guarantee that every 800104563 clamp delivers the reliability, clamping performance, and durability expected from a genuine XCMG component.
Using genuine XCMG 800104563 clamps guarantees proper fit, optimal hose retention, and compatibility with the vehicle’s routing systems.
The 800104563 Clamp is an essential component for ensuring the secure routing and protection of hydraulic hoses, fuel lines, and electrical cables on XCMG articulated dump trucks.
As a non‑engine mechanical accessory, this clamp provides a robust, adjustable clamping solution that prevents chafing, movement, and premature wear of critical fluid and electrical lines, reducing the risk of leaks, shorts, and system failures.
Its high‑strength steel construction, advanced corrosion‑resistant coating, and precision engineering ensure exceptional durability and long‑term performance in the most demanding mining, quarrying, and construction environments.
With its precise OEM fitment and uncompromising quality, this clamp offers outstanding value and peace of mind for fleet operators, maintenance professionals, and equipment owners alike.
Choosing the genuine XCMG 800104563 clamp protects your hydraulic, fuel, and electrical systems from damage, reduces maintenance costs, and ensures that your articulated dump truck remains productive, reliable, and safe.
Always source genuine XCMG parts from authorised distributors to guarantee authenticity, compliance with OEM specifications, and long‑term performance.
Whether for planned maintenance or emergency repairs, the 800104563 clamp is the trusted choice of professionals who demand the highest standards of quality and reliability in their heavy equipment.
